Find what matters
See where production time, output, quality, or capacity is being lost.
Operational losses, turned into action
Stop reacting.
Start solving.
Solve the right operational problems—and stop firefighting. Find the real problem. Fix it faster.
A better starting point
Stop spending improvement time on the wrong loss.
A downtime code or OEE trend tells you where to look. It rarely explains why the loss repeats, or which issue the team can solve now. TPM Spark connects data with operating context so the next decision is clearer.
Get beneath the label
Compare what the system recorded with what the people closest to the process know.
Make the next move count
Focus on a specific problem, a practical investigation, and a result you can verify.
The first engagement
Loss Analysis
A focused, remote review of the production losses your team already sees. Turn existing data into a clearer view of where to investigate first.
$5,000
Fixed-fee site engagement; scope agreed before work begins.
See the engagementWhat you receive
- A structured review of the production and loss data you share
- A 60-minute working conversation to add operating context
- A six-page findings report with prioritized opportunities
- A recommendation for what to investigate next
The path
From data to a decision.
01 / TALK
Discuss the challenge
We confirm the question, site, and fit.
02 / SHARE
Provide the evidence
Use a private upload link to share files and context.
03 / CONNECT
Work through context
We test what the numbers suggest against plant reality.
04 / DECIDE
Choose a starting point
You receive a concise report and practical next step.
Loss Analysis videos
Know what to expect before you begin.
Explore short lessons on the process, the data to prepare, and how losses become practical improvement priorities.
Explore the video seriesStart with the essentials
- What Loss Analysis is and when to use it
- How the engagement works
- What data to share—and what to do when it is missing
Recordings are being prepared.
About TPM Spark
Built for the realities of plant improvement.
Founded by Andy Bonczkowski, TPM Spark combines operational data, frontline knowledge, and disciplined problem solving to help teams move beyond recurring firefighting.
ASQ Master Black Belt Operational Excellence
Certified Practitioner Performance Solutions by Milliken
ISO 9001 Lead Auditor Process discipline
Ready to see the loss more clearly?
Tell Andy what your plant is trying to solve.